Elon Musk’s space exploration and commercial space launch company SpaceX revealed the 3rd generation of Starship Raptor engines this past weekend.
After Raptor 1 and Raptor 2, SpaceX has named this new rocket engine Raptor 3. Only the sea-level variant of the Raptor 3 engine design and specs were revealed by SpaceX. According to an Elon Musk post on X, the Raptor 3 vacuum-level variant will be developed in a few years.
SpaceX did not unveil the vacuum-level variant of the 3rd generation Raptor (RVac) engine. SpaceX is most probably focusing on the sea-level engines first for the 1st stage (Super Heavy rocket booster) and then move on to the development of engines for the 2nd stage of Starship.
SpaceX posted multiple pictures of the 1st unit of the Raptor V3 engine on X (Twitter). The space company also posted some basic specifications of all three Raptor engine generations to gauge the progress of technological advancement in this area (comparison table below).
As one can notice, SpaceX has further simplified the design of the Raptor engine with the introduction of the 3rd-gen iteration. According to the company’s official statement, Raptor 3 engines are made for “rapid reusability”.
Raptor 3 is designed for rapid reuse, eliminating the need for engine heatshields while continuing to increase performance and manufacturability.
SpaceX / X (Twitter).
Interestingly, SpaceX engineers have improved the design and cooling mechanism of the Raptor 3 engine so much that it does not require a heat shield. In an X post on Saturday, SpaceX CEO Elon Musk explained how his team achieved the optimal point of getting rid of the mass and complexity of the heat shield.
The amount of work required to simplify the Raptor engine, internalize secondary flow paths and add regenerative cooling for exposed components was staggering.
As a result Raptor 3 doesn’t require any heat shield, eliminating heat shield mass & complexity, as well as the fire suppression system.
It is also lighter, has more thrust and has higher efficiency than Raptor 2.
Truly, a work of art.
Elon Musk via X (Twitter)
Early Tesla and SpaceX investor and one of my favorites, Steve Jurvetson replied to Elon Musk on the improvements brought in the Raptor 3 engine, he said:
Additive manufacturing integrates so many formerly discrete components…. Taking “no part is the best part” to the extreme.
Steve Jurvetson via X (Twitter)
Trimming complexity from the manufacturing processes will also mean a faster production ramp of Raptor engines. This will be crucial in the future as Elon Musk plans to reduce the time between Starship flights.
The “no part is the best part” manufacturing approach lessens the need for assembly, improves structural integrity, and reduces material waste, resulting in more efficient and sustainable manufacturing processes.
Discussing the Raptor 3 engine, Elon Musk also revealed that SpaceX has the world’s most advanced in-house 3D metal printing technology in the world.
“It is not widely understood that SpaceX has the most advanced 3D metal printing technology in the world,” Musk posted on X.
While the design of the Raptor 3 engine has been simplified by reducing complex plumping and components, the engine is now much more powerful compared to the previous generation. Raptor 3 has gained an additional 50tf (ton-force) of thrust compared to a Raptor 2 engine. Compared to a Raptor 1 engine, Raptor 3 has 95tf of more thrust while reducing a significant amount of design complexity and plumbing.
According to SpaceX, a Raptor 3 engine can exert 280tf of downward thrust. Raptor 2 has 230tf of thrust and Raptor 1 had only 185tf (comparison image and table below).
| Specs | Raptor 1 | Raptor 2 | Raptor 3 |
|---|---|---|---|
| Thrust | 185tf (407,855 lbf) | 230tf (507,063 lbf) | 280tf (617,294 lbf) |
| Engine mass | 2,080 kg | 1,630 kg | 1,525 kg |
| Engine + vehicle-side commodities and hardware mass | 3,630 kg | 2,875 kg | 1,720 kg |
| Specific impulse (Isp) | 350s | 347s | 350s |
Dan Hout, Communications Manager at SpaceX confirmed that the 350s Isp figure of Raptor 3 sea-level engine is for vacuum. “Vacuum ISP of the sea level engine,” he posted on X.
SpaceX designs its rocket engines at the company’s headquarters in Hawthorne, California. This is the place where the early testing is done. But for field testing like the Rapid Relight test, SpaceX brings the Raptor engines to its rocket manufacturing facility (Rocket Factory) in McGregor, Texas.
SpaceX has currently shown the 1st Raptor 3 engine (SN1) to the public, the company must have other prototypes under testing and analysis at different locations. If all goes well, we might see them going into use on Starship V2 in future launches.
Next update: SpaceX fires the Raptor 3 engine for the first time and silences the critics
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