Tesla Semi Truck gets closer to becoming a production candidate with these major design changes

-

-Advertisement-

Tesla Semi Truck prototypes have again started appearing in different US states, this time, the color is white on these ones. At the first look, both of the white Tesla Semis seen in different US states seem to be the same truck, but looking closely, we can see the differences.

Tesla has also made slight changes to the exterior of the class-8 electric hauler that suggests the automaker is performing further R&D. By testing these trucks on public roads, Tesla has been gathering real-world data for a few years now.

I have also compared two of the recently seen Tesla Semis from behind where both have different electrical boxes installed at the back which indicates that Tesla is also experimenting with variable electrical and battery management systems.

Let’s first look at the side profile of the new Tesla Semi Truck prototype seen in the video of the Trucker/YouTuber Cory Draper. Tesla has made several small and big changes to the side profile that I have tried to illustrate in the following single diagram (changes I have highlighted in this prototype can be compared to the official photo of the Tesla Semi added in the picture).

Tesla Accessories by EVANNEX.
– Sponsored –

Side Profile Modifications

Latest changes that Tesla has made to the Tesla Semi Truck's exterior (illustrated).
Diagram: Latest changes that Tesla has made to the Tesla Semi Truck’s exterior. Illustrated by Iqtidar Ali / image by Cory Draper (full video below). Click/Tap to zoom-in.

Following is the list of modifications I have found in the exterior design update of the latest Tesla Semi prototypes:

  • Roof cab length is reduced by about 50% (visual estimate), this area previously expanded to the entire cabin’s length as seen in the official photo (above).
  • Roof cab height is also reduced significantly, but Tesla has been playing with it every now and then from the start. This is probably done to obtain an optimum point between utility and aerodynamic drag reduction.
  • Window expansion / Sleeper Cabin: The most significant change I encountered in this prototype is the expansion of the ‘window’. Now it expands to around 70% of the rear cabin’s (area behind driver’s compartment), this is seen for the first time. I think this is now slowly converting to a sleeper cabin as Tesla said it was in the works. In one of my 2018 articles on the Tesla Semi spotting, I speculated this area would convert to a sleeper and this space would be used as a sleeper cabin.
  • A black box above the 2nd cabin (sleeper) can be seen in the side profile photo above, this space was previously hollow (see old version photo below). Truckers need a sleeper and Tesla is surely going to give them one.
  • The rearmost panel has also extruded out a little and the curve on the bottom has been shortened to adjust for the modified side profile.

Electrical System Variations

The following two photos of the rear area of the Tesla Semi Truck show two variations of an electrical systems box. In one prototype, the box looks like a rectangular chest placed in the middle. The other prototype’s electrical system casing is more rectangular and smaller in size, it’s also placed on the left side rather than the middle.

For understanding, I have named these electrical junction box variations, Design Type 1 and 2. This used to be a deep hollow space in prototypes seen before this one (pic below), now they have utilized the space more efficiently.

Tesla Semi Electrical System Box. Design Type 1.
Tesla Semi Electrical System Box. Design Type 1. Image credits: Cory Draper / YouTube (full walkaround video below). Click/Tap image to zoom-in.
Tesla Semi Electrical System Box. Design Type 2.
Tesla Semi Electrical System Box. Design Type 2. Image credits: u/bigschlong24lg / Reddit, more images of the dirty Tesla Semi below. Click/Tap image to zoom-in.
Rear space of an early Tesla Semi prototype.
Space behind the cabin of an early Tesla Semi prototype. Credits: Sean Mitchell / YouTube, full video and article here.

This variation in the electrical system box designs might also be due to the short and long range variants, 300 and 500 mile range respectively.

Tesla Semi prototype with the bigger electrical junction box was probably seen in Indiana, trucker/YouTuber Cory Draper shows us a detailed walkaround of this electric beast. This looks like a brand new un-used truck with the packaging material still intact in places, probably heading for a client demonstration.

The other prototype (pics below) was spotted in Chicago, IL, and was pretty dirty, most probably coming back from a rigorous testing session in muddy terrain.

During the Q4 2020 Tesla Earnings Call, CEO Elon Musk said that the Tesla Semi Truck needs at least 5X more batteries used in a car. So battery supply constraint is the main reason hindering the Tesla Semi production start. Although in a company email last year Musk told Tesla employees that it’s time to bring the electric Semi to volume production but the timeline seems to have been pushed to later this year.

Looks like production start delays are not getting in the way of more and more companies pre-ordering the electric hauler, Tesla just received its biggest Tesla Semi Truck order towards the end of last year. A Tesla Semi order tracking page that I have now maintained for almost the last 3 years shows that the Silicon Valley-based automaker has 788 trucks on the reservation with 41 publicly known pre-orders by corporations, small freight management companies, and individuals.

Stay tuned for more interesting Tesla news, updates, and videos, follow us on:
Google News | Flipboard | RSS (Feedly).

White Tesla Semi prototype covered in mud spotted in Chicago, IL.
White Tesla Semi prototype covered in mud spotted in Chicago, IL. Image credits: u/bigschlong24lg / Tesla Subreddit.
Iqtidar Ali
Iqtidar Alihttp://www.teslaoracle.com
Author of more than 1500 articles on Tesla, SpaceX, and EVs. His work has been liked and tweeted by Elon Musk and other prominent influencers. You can reach him on Twitter @IqtidarAlii

Latest News

Tesla begins wide release of the 2025.26.7 update, Grok is still delayed in Canada

Tesla (TSLA) started the rollout of its 2025.26.7 over-the-air (OTA) software update on Sunday, 10th August. On the first...

Tesla Robotaxi service to go public in September, automaker acquires state-wide license to operate in Texas

Earlier this month, Tesla (TSLA) acquired the license to operate its Robotaxi service in Texas. This new permit allows...

Tesla to roll out FSD v14 in ~6 weeks with 10X parameters and exponentially better safety, says Musk

Tesla, Inc. (TSLA) CEO Elon Musk has finally spoken about the upcoming and anticipated Full Self-Driving (FSD) software update...

Tesla Robotaxi service to expand to new cities as the automaker opens jobs for Autopilot car operators

Tesla (TSLA) is aggressively working on the expansion of its Robotaxi service in the United States. Just last weekend,...
- Advertisement -

Stay tuned with the updates in your Inbox

Get the latest Tesla FSD, Software Updates, Starship News in Your inbox.

By hitting the Subscribe button you agree to receiving email communications from TeslaOracle.com.
We don't email everyday. Frequency will be weekly at max.

Flight 10 Starship explodes during testing at Starbase, Texas, resulting in a launch delay (video)

Starbase, Texas — last night (18th June, around 11:00 PM CT), Flight 10 Starship upper stage aka Ship 36...

SpaceX prepares for Starship’s 10th flight, conducts a static fire test on Booster 16, Starbase updates

After the unfortunate events of Starship's 9th launch and landing test, SpaceX is gearing up for its next flight...

Trump to cancel SpaceX contracts, Musk retracts from decommissioning the Dragon spacecraft program

Tesla & SpaceX CEO Elon Musk and US President Donald Trump's romance has taken a historic and unanticipated turn....

Tesla Tips & Tricks

Hacker leaks Tesla Grok UI, voice types, personas, modes, HW3 compatibility, and more

The rumors of Grok coming to Tesla vehicles in...

Here’s how to pair Apple Watch with your Tesla, unlock it and send commands remotely

Tesla (TSLA) released a notable feature with the 2024...

Here’s how the Tesla mobile app V4.0 is different than the old version

Tesla released the newer version 4.0 of its mobile...

Tesla Quarterly Reports & Eearnings

Tesla (TSLA) announces date and time of the Q2 2025 Earnings Call

Elon Musk’s electric vehicle and energy storage company Tesla...

Tesla (TSLA) delivers 47,441 more cars in Q2 compared to Q1 2025 but sales drop ~15% YoY

Elon Musk's electric vehicle manufacturing company, Tesla (TSLA), revealed...

Stay tuned with the updates in your Inbox

Get the latest Tesla FSD, Software Updates, Starship News in Your inbox.

By hitting the Subscribe button you agree to receiving email communications from TeslaOracle.com.
We don't email everyday. Frequency will be weekly at max.
- Advertisement -

You might also likeRELATED
Recommended for You